Why are there thin white lines through cards printed by my Zebra ZC300?

QUICK ANSWER

Repeated white voids can come from printhead contamination or damage. Check a printer test card and clean with the approved process before changing the artwork.

Applies to: Zebra ZC300 card printers with a white line or missing image area recurring in the same position.

Work through these checks

  1. Compare the source artwork with the printed card. Print the printer's own test card, where supported, to separate an application/design problem from a defect produced by the printer.
  2. Check whether the line repeats at exactly the same position across different cards and designs. Keep a sample and photograph it without exposing personal cardholder details.
  3. Follow the ZC300's approved cleaning procedure, using the correct cleaning materials. Pay attention to the specified printhead-cleaning process and let components cool as instructed.
  4. Repeat the same test after cleaning with suitable stock and ribbon. If a straight void remains in exactly the same place, arrange assessment; damaged printhead elements cannot be repaired by increasing darkness or repeatedly cleaning.
Zebra ZC300 card printer, catalogue product example.

ACE catalogue photo: ZC300 card printer. Card stock, ribbon and cleaning procedures must match the printer. Tap the image to enlarge.

Confirm the result

Compare before/after test cards under the same lighting. The image should be continuous across the previously affected area without a new recurring defect.

Before going further: Do not scratch the head, use abrasive materials or change printhead resistance settings. Persistent same-position lines may require a service replacement.

If you need help

Include these details in your ticket: Printer model, redacted test-card photos, position/direction of the line, ribbon/stock details and the cleaning method used.

Updated 261107

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